Hydraulic System

■ Adopts high-stability & high-precision linear guide rail and specially reinforced template structure

Closed-loop transmission control ensures parallelism precision of mold mounting surface on fixed & moving side reaches 0.1-0.3mm, meeting production requirements of high-precision foam products.

■ High-pressure mold clamping, famous brand hydraulic components, servo hydraulic control system

Supports 6bar steam pressure clamping for special raw materials; high-precision pressure closed-loop control, stable stepless pressure & speed regulation, low vibration operation and smooth multi-speed switching.

■ Equipped with oil cooling system

Effectively avoid high pressure instability and oil leakage caused by excessive oil temperature.

■ Controlled by servo proportional valve & differential pressure switching valve

Pipeline System

■ Optimized design for inlet, outlet and nominal diameter of each pipeline to minimize energy consumption loss and improve response speed;

■ Efficient cooling water pipeline design with copper tube loop layout in mold cavity, realizing wider & sufficient cooling area for smoother product surface.

■ High-efficiency vacuum system design; moisture content of regular products controlled below 5%, no need for drying workshop basically.

Molding System

■ Adopts Siemens S7-1200 control system with humanized HMI operation interface, visualized, simple and intelligent operation.

■ Optimized with latest German molding technology to boost production efficiency, easy to learn & operate.

■ Imported electronic proportional valve & balance valve realize accurate stepless stable pressure control, reduce steam/air consumption and guarantee stable continuous production.

■ Imported valves with stable quality reduce shutdown maintenance cost and increase productivity.

■ Latest heating bypass pipeline design shortens molding cycle and cuts steam consumption.

■ Optional patented anti-pinch safety function: prevent mold damage from misalignment or residual tools inside mold, reduce personal clamping injury risk & greatly improve operation safety.

■ Reserved mounting positions & interfaces for robot/manipulator optional, realize automatic stacking; support RGV/AGV/AMR/IGV automatic material handling between drying room and main machine.

■ Optional central factory monitoring & energy monitoring system; remote access available inside/outside factory to view real-time machine running status & energy consumption; auto connect ERP for production report, automatic production plan matching & progress tracking.

■ Reserved interface for automatic pre-pressing cylinder, easy to realize automatic feeding matching & switching between pre-pressing unit and main machine via connecting pipelines.

Mold Change & Clamping Structure Optimization

■ Manual quick mold change function standard configured, lower labor intensity & improve mold replacement efficiency.

■ Long T-slot structure fixes water tank, enhance mold size compatibility and extend template service life.

■ Multi-point thickened stress-bearing design, adapt to ultra-high pressure 6bar steam raw material production.