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hydraulic system

■Adopting well-known hydraulic components from major brands, differential pressure design, stable pressure and speed control, reducing vibration. The fastest speed can reach 300m/s, enabling smooth switching between high and low speeds in multiple speed ranges.

■Optional oil cooling system can be configured to effectively avoid problems such as high pressure instability and leakage caused by excessive oil temperature.

■Optional servo system, high-precision infinite closed-loop speed and pressure control, improves the accuracy of filling seam control, and effectively controls the weight of the product; The maximum speed can run at 300mm/S without vibration, and the pressure and speed are detected through a closed-loop system. The motor speed is automatically adjusted to achieve optimal energy saving.

pipeline system

■The inlet, outlet, and diameter of each pipeline system are optimized to minimize energy waste and improve response speed;

■The design of efficient cooling water pipelines and the ring design of copper tubes in the mold cavity make the cooling surface of the product more extensive, sufficient, and smooth.

■Efficient vacuum system design, with conventional products controlled to a moisture content of less than 5%, eliminating the need to enter a drying room.


Forming system

■Adopting Siemens intelligent control system and user-friendly H-cylinder system operation interface, making operation more convenient and intelligent;

■The latest production molding technology makes it convenient and effectively improves production efficiency;

■The electronic safety anti pinch option function effectively reduces damage caused by improper mold installation and can also reduce the degree of injury caused by people being caught, greatly improving the safety of the working environment:

■Adopting imported electronic proportional valves and balance valves, precise and infinitely stable pressure control is achieved, effectively saving energy consumption such as steam and air; Adopting imported valves ensures stable product quality, reduces downtime maintenance costs, and improves production efficiency;

■The design of the latest heating system bypass pipeline for BPS foam molding machine can effectively reduce molding time and steam energy consumption.

Optimization of mold replacement and locking structure

■Optional one click mold change control system, fast mold change, saving mold change time.

■Use T-shaped slots and pressure relief springs for positioning, increasing the compatibility of machine mold installation dimensions and reducing mold replacement time.

■Using a long sliding rail demolding mechanism reduces the labor intensity and time required for mold adjustment and improves work efficiency.

model

QV1418

QV1214

QV813

QV68

parameter

unit

Overall dimensions

mm

5600 (length) × 3400 (width) 5200 (length) x3000 (width) 5200 (length) × 2900 (width) 3700 (length) × 2260 (width) x5070 (height) x4770 (height) x4400 (height) x3000 (height)

mold dimensions

mm

1400x1800

1200×1400

800x1300

600x800

Maximum product height

mm

500             400              400            300

Mold opening distance

mm

1850

1700

1700

1300

guide pillar

diameter

mm

100             100               100             70

quantity

n

4

4

4

4

hydraulic cylinder

inner diameter

mm

100             100              80              63

itinerary

mm

1700

1500

1500

1250

clamping force

bar

250             220

200            130

material cylinder

volume

L

120

120

90

60

quantity

n

2               1                   1               1

steam

entrance

Dn

125

125

125

80

pressure

bar

1.5             1.5              1.5              1.5

consume

kg





cooling

entrance

Dn

50               50                50               50

Mold interface

Dn

2xDN25

2XDN25

2XDN20

1xDN20

pressure

bar

4                4

4              4

vacuum

entrance

Dn

150

125

100

80

outfall

L/h

500              500             500             500

 

air

low pressure

entrance

Dn

50

50

50

50

pressure

bar

4               4                4                4

high pressure

entrance

Dn

50

50

50

50

pressure

bar

6               6

6                6

hydraulic

Motor power

Kw

7.5

7.5

5.5

3

Fuel tank capacity

L

400             400              260             200

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